12. To install the new tracking bar bracket on the front axle housing on the passenger side, place the track bar bracket
on the stock mount where the flange matches with the stock flange on the right side of the bracket as shown in
Photo 5. Install supplied 12mm x 65mm long bolt and flange lock nut to secure. (Torque to 45ft/lbs). Using the hole
in the new bracket as a guide, drill a 3/8" hole through the stock flange of the track bar housing as shown in Photo 6.
Install the 3/8” x 1 1/4" bolt, washer and 3/8" flange lock nut. (Torque to 35 ft/lbs). Do not install the track rod to the
bracket at this time.
13. Assemble and install new front shock absorbers Part
#658718 with the factory hardware. Tighten upper stem
type mounts only until bushings swell slightly – do not
over-tighten, torque lower mounts to 45 ft lbs. See Photo
7.
14. Assemble the quick disconnect link body and link ends
with the supplied double wire hitch pin
. Insert the sleeves
from 1186bag into the bushings. Install the new sway bar
link in the lower factory location on the stud with stock nut.
15. Install on the sway bar using the supplied 12mm x 65mm
bolts, washers on both sides against bushings/nuts.
Tighten Hardware using a 18mm wrench.
16. Remove the stock line from the steel line on the frame and
from the caliper. Retain the stock caliper bolt for reuse.
17. Install the new Rough Country brake hoses on the factory
steel line on the frame and on the caliper with the stock caliper bolt and the supplied brake crush washers.
18. Route the new hoses in the same manner away from rotating and moving components.
19. Do not tighten the springs at this time. The spring hardware will be tightened once the vehicle is on the ground and
the suspension has been cycled. Tightening the hardware at this time with the vehicle off the ground could result in
a stiff ride.
20. Install tires/wheels, remove jack stands and lower vehicle to floor.
21. Tighten the front spring’s shackle mount to 90-95 ft /lbs and the frame mount to 100 ft/lbs and install the track rod on
the track rod bracket with the supplied 12mm x 50mm bolt, nut & washer on the head of the bolt against track rod
bushing. Refer back to Photo 6.
Photo 5
Photo 6
Photo 7
(20 pages)
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