Rough-country 566.20 User Manual download pdf

2011 F250 6” SUSPENSION KIT

92156400

Tools Needed:

10mm Socket / Wrench

|15mm Socket / Wrench

18mm Socket / Wrench

19mm Socket / Wrench

21mm Socket / Wrench

24mm Socket /Wrench

30mm Socket

34 Socket

5/8” Socket / Wrench

1 1/8” Wrench

Jack Stands

Jack

Pliers

Pitman Arm Tool

Thank you for choosing Rough Country for your suspension needs.

Rough Country recommends a certified technician installs this system. In addition to these instructions, professional

knowledge of disassemble/reassembly procedures as well as post installation checks must be known. Attempts to install

this system without this knowledge and expertise may jeopardize the integrity and/or operating safety of the vehicle.

Please read all the instructions before beginning the installation. Check the kit hardware against the parts list. Be sure

you have all the needed parts and understand where they go. Also please review the tools needed list and make sure

you have needed tools.

PRODUCT USE INFORMATION

As a general rule, the taller a vehicle is the easier it will roll. We strongly recommend seat belts and shoulder

harnesses should be worn at all times. Avoid situations where a side rollover may occur.

Braking performance and capabilities are decreased when significantly larger/heaver tires and wheels are used. Take

this into consideration while driving. Also, speedometer recalibration is necessary when larger tires are installed.

Do no add, alter, or fabricate any factory or after-market parts which increase vehicle height over the intended height of

the Rough Country product purchased. Mixing component brands, lifts, and/or combining body lift with suspension lifts

voids all warranties. Rough Country makes no claims regarding lifting devices and excludes any and all implied claims.

We will not be responsible for any product that is altered.

This kit is packaged as a leveling kit—raising the front 6” and the back 5”. If you desire a different look or if the vehicle

has a tool box or added weight in the rear, please consult with your sales representative about block / u-bolt options.

The 6” suspension system was developed for 37”x12.50x17 tire on an after market wheel w/ 4.5” back spacing.

If equipped with factory rear contact overload springs, pleaser note that they will need to be removed with the

addition of the block /add-a-leaf combination on this kit.

NOTICE TO DEALER AND VECHICLE OWNER

Any vehicle equipped with any Rough country product must have the “Warning to Driver” decal installed on the sun visor

or dash. The decal is to act as a constant reminder for whoever is operating the vehicle of its unique handling character-

istics. INSTALLING DEALER—It is your responsibility to install the warning decal and to forward these installation in-

structions on too the vehicle owner for review and to be kept in the vehicle for its service life.

Kit Contents:

9295 Diesel Coil Springs

1564Box1 Track Bar Bracket

Radius arm Drop Brkts

Pitman Arm

Fr Bump-stop spacer

Fr Dr Brake line Bracket

Fr Pass Brake Line Bracket

Rear Brake Line Brkt

Dr Sway Bar Bracket

Pass Sway Bar Bracket

Fr Dr Stab Bracket

Fr Pass Shim Bracket

Fr Stainless Brake Lines

1580Box4 Shock Box

1564Box2 Block (2)

Shim Plates (4)

U-bolts (4)

Torque Specs:

Size Grade 5 Grade 8

7/16” 45 ft/lbs 60 ft/lbs

1/2” 65 ft/lbs 90 ft/lbs

9/16” 95 ft/lbs 130 ft/lbs

5/8” 135 ft/lbs 175 ft/lbs

3/4” 185 ft/lbs 280 ft/lbs

Class 8.8 Class 10.9

8MM 18ft/lbs 23 ft/lbs

10MM 32ft/lbs 45ft/lbs

12MM 55ft/lbs 75ft/lbs

14MM 85ft/lbs 120ft/lbs

1 2 3 4 5 6 7 8

Summary of Contents

Page 1 - 2011 F250 6” SUSPENSION KIT

2011 F250 6” SUSPENSION KIT 92156400 Tools Needed: 10mm Socket / Wrench |15mm Socket / Wrench 18mm Socket / Wrench 19mm Socket / Wrench 21mm Socket

Page 2

FRONT INSTALLTION INSTRUCTIONS 1. Block the rear wheels of the vehicle. Raise the front of the vehicle and support the frame with jack stands. Remove

Page 3

11. Support both radius arms with jack stands. Using a 24mm wrench, and socket remove the bolt holding the upper control arm to the axle. Retain stock

Page 4 - Photo 16

20. Using the nylon bump stop extension provided, place the extension between the frame and the bump stop cup. Bolt back into the original location us

Page 5 - Photo 20

34. Install the sway bar drop bracket and stabilizer relocation bracket if reusing the factory stabilizer on the passenger side as shown with the fact

Page 6 - Photo 5 Photo 6

REAR INSTALLATION 1. Chock front wheels and jack up the rear of the vehicle. Secure with jack stands on the frame rail. 2. Place a floor jack unde

Page 7

Don’t forget your RCX Dual Stabilizer Kit ! Available from Rough Country 10. Locate shock part number 658601 gas shock and assemble poly bushings and

Page 8

POST INSTALLTION INSTRUCTIONS 1. Adjust steering wheel to re-center prior to driving. 2. Check all fasteners for proper torque. Check to ensure fo

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Rough-country 566.20 User Manual

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