Rough-country RC800 User Manual download pdf

09-12 Dodge 4WD 1500 1 1/4” Body Lift

Thank you for choosing Rough Country for all your suspension needs.

Rough Country recommends a certified technician install this kit. Attempts to install this kit without this knowledge and

expertise may jeopardize the integrity and/or operating safety of the vehicle. Please read instructions before beginning

installation. Check the kit hardware against the kit contents list page. Be sure you have all needed parts and know

where they go. Review tools needed list and make sure you have the tools needed to install the kit.

This kit is packaged to accommodate Dodge 09-10 Standard Bed, Crew Cab models. Please be advised that in

the event that this kit is installed on a standard cab or any other combination cab and bed, all body pucks may

not be used, This kit does fit all models and in these instructions a 4DR SWB vehicle installation is shown.

PRODUCT USE INFORMATION

We will not be responsible for any product that is altered. We will be happy to answer any questions concerning the de-

sign, function, and use of our products by calling 800-222-7023.

This body lift was developed using a 33x12.5x20 tire with factory wheels.

NOTICE TO DEALER AND VEHICLE OWNER

Any vehicle equipped with any Rough Country product should have a “Warning to Driver” decal installed on the inside of

the windshield or on the vehicle’s dash. The decal should act as a constant reminder of the vehicles unique handling

characteristics. These instructions should be kept in the vehicle for its service life.

92RC80000

Kit Contents:

2-Fr Bumper Relocation Brackets

2-Rr Bumper Relocation Brackets

1-Rr Bumper Center Reloc Brkt

8-Cab Spacers

6-Bed Spacers

4-Bed Spacers w/ stud

1-Poly Bag Containing:

16-3/8” x 2 1/4’ Bolts

32-3/8” Flat Washers

16-3/8” Lock nuts

2-Rr Spare Tire Winch Sleeves

2-8mm x 60mm Bolts

2-8mm Flat Washers

6-12mm x 65mm Bolts

6-12mm Flat Washers

Tools Needed:

Jack

Jack Stands

Wood Blocks (2x4)

Pliers

Hammer

Phillips Screwdriver

Drill Motor

1/4” Drill Bit

1/2” Drill Bit

Reciprocating Saw

8mm Socket

10mm Socket / Wrench

14mm Socket / Wrench

13mm Socket / Wrench

15mm Socket / Wrench

16mm Socket / Wrench

18mm Socket / Wrench

19mm Socket / Wrench

Hand Grinder

Clamp

1 2 3 4 5 6 7 8

Summary of Contents

Page 1

09-12 Dodge 4WD 1500 1 1/4” Body Lift Thank you for choosing Rough Country for all your suspension needs. Rough Country recommends a certified techn

Page 2

CAB INSTALLATION INSTRUCTIONS 1. Raise hood disconnect positive and negative battery cable from the battery using 10mm wrench. This is done be-cause

Page 3

7. Remove painted bumper cover using 10mm and 8mm socket. There are 8 bolts 1 behind each headlamp and four on bottom of bumper and 2 bolts ( 8mm )on

Page 4

10. Undo the clips on lower fan shroud pull down and remove. See Photo 13 & 14. 11. Using a 10mm remove ground wire from frame on driver side. See

Page 5

15. Remove body mounts from one side of the vehicle. 16. Remove studs from them using a hammer and a wrench. See Photo 19. Retain two for reuse on rea

Page 6

1. Using a screwdriver remove license plate. 2. Find the spare tire tools under passenger side seat and remove spare tire from truck. See Photo 1. 3

Page 7

7. With jack stands or another method raise bed off of frame just enough to get body spacers in. Be sure to monitor gas fill lines and take care no

Page 8

16. Remove the 2 clip from center of hitch using a screwdriver. See Photo 15. 17. Install 2 studs from front body mounts that where removed into new

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Rough-country RC800 User Manual

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