Rough-country 349.24 User Manual download pdf

2011-12 2500/3500 Dodge 5” X-Series

.Thank you for choosing Rough Country Suspension for your Off Road needs.

Rough Country recommends a certified technician installs this system. In addition to these instructions, professional

knowledge of disassemble/reassembly procedures as well as post installation checks must be known. Attempts to

install this system without this knowledge and expertise may jeopardize the integrity and/or operating safety of the ve-

hicle. Average professional install time for this kit is 4-6 hours.

Please read all the instructions before beginning the installation. Check the kit hardware against the kit contents list on

the last page. Be sure you have all the needed parts and understand where they go.

Product Use Information

As a general rule, the taller a vehicle is the easier it will roll. We strongly recommend, because of rollover possibility,

that the vehicle be equipped with a functional roll-bar and cage system. Seat belts and should harnesses should be

worn at all times. Avoid situations where a side rollover may occur.

Also check the steering stabilizer. It is a good idea when adding larger than stock tires to go with a larger bore steering

stabilizer or a dual unit for tires 35” and above. Inspect the stabilizer and replace as necessary.

Braking performance and capability are decreased when significantly large/heavier tires and wheels are used. Take

this into consideration while driving.

Do not add, alter, or fabricate any factory or after-market parts which increase vehicle height over the intended height

of the Rough Country product purchased. Mixing component brands, lifts, and/or combining body lift with suspension

lifts voids all warranties. Rough Country makes no claims regarding lifting devices and excludes any and all implied

claims. We will not be responsible for any product that is altered.

This suspension system was developed for 37x12.50 tire on an aftermarket 17” x 9” or 20” wheels with a minimum of

5” back spacer. When larger tires are installed, speedometer recalibration is necessary. Due to ride height inconsis-

tencies from the factory you may need to slightly trim the front plastic valance for proper tire clearance.

This kit can also be used a 3500 single rear wheel truck. Use of this kit on a dual rear wheel pickup is not rec-

ommended. Block and u-bolt combinations may vary with 3500 models.

On vehicles equipped with a two piece driveshaft & carrier bearing as on the Mega Cab, there is the potential

for take off vibration, depending on the severity this can be corrected with shimming down the carrier bearing.

Carrier bearing drop kit Part # 1110 is available from Rough Country. Also 2500/3500 trucks with factory over-

load springs the overload will have to be removed for new block and u-bolt installation.

Notice to Dealer and Vehicle Owner

Any vehicle equipped with any Rough country product must have the “Warning to Driver” decal installed on the sun

visor or dash. The decal is to act as a constant reminder for whoever is operating the vehicle of its unique handling

characteristics. INSTALLING DEALER—It is your responsibility to install the warning decal and to forward

these installation instructions to the vehicle owner for review and to be kept in the vehicle for its service life.

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Summary of Contents

Page 1

2011-12 2500/3500 Dodge 5” X-Series .Thank you for choosing Rough Country Suspension for your Off Road needs. Rough Country recommends a certified

Page 2

FRONT SUSPENSION INSTALLATION 1. Secure and block the rear tires of the vehicle on a level concrete or asphalt surface 2. Open the hood and remove t

Page 3

10. Adjust the arms to a length of 20” from center to center of the eye. Note: The arms may need to be readjusted for the alignment. This measurement

Page 4

21. Place the track bar bracket on the factory upper track bar mount. Insert the supplied ¾” x 1 3/8” long sleeve inside the factory mount and line i

Page 5

REAR INSTALLATION 1. Secure and block the front tires of the vehicle on a level concrete or asphalt surface. 2. Raise the rear of the vehicle and su

Page 6

9. Install the supplied e-brake extension bracket as shown in Photo 7. 10. Place a floor jack under the center of the axle, and remove the stock u-b

Page 7

Kit Contents: 2-Coil Spring 1-Front Track Bar Bracket 2-Front Sway Bar Brackets 1-Pitman Arm (6616) 2-Rear Lift Block 4-Rear U-bolt 2-Front Shock Abso

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POST INSTALLATION INSTRUCTIONS Check all fasteners for proper torque. Check to ensure there is adequate clearance between all rotating, mobile, fixed

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Rough-country 349.24 User Manual

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