Rough-country 290.20 User Manual

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Thank you for choosing Rough Country for your suspension needs.
Rough Country recommends a certified technician install this system. In addition to these instructions, professional knowl-
edge of disassemble/reassembly procedures as well as post installation checks must be known. Attempts to install this sys-
tem without this knowledge and expertise may jeopardize the integrity and/or operating safety of the vehicle.
Please read instructions before beginning installation. Check the kit hardware against the parts list on the rear cover of
these instructions. Be sure you have all needed parts and know where they go. Also please review tools needed list and
make sure you have needed tools.
PRODUCT USE INFORMATION
As a general rule, the taller a vehicle is, the easier it will roll. Seat belts and shoulder harnesses should be worn at all times.
Avoid situations where a side rollover may occur. Generally, braking performance and capability are decreased when larger/
heavier tires and wheels are used. Take this into consideration while driving. Do not add, alter, or fabricate any factory or
after-market parts to increase vehicle height over the intended height of the Rough Country product purchased. Mixing com-
ponent brands is not recommended.
Rough Country makes no claims regarding lifting devices and excludes any and all implied claims. We will not be responsi-
ble for any product that is altered.
If question exist we will be happy to answer any questions concerning the design, func-
tion, and correct use of our products.
**Note** The electric power steering must be unplugged before any of the steering components are removed. Failure to do
so may cause damage to the electric power steering.
This kit is packaged as a leveling kitraising the front 7 and the back 5.25. If you desire a different look or if the vehicle
has a tool box or added weight in the rear, please consult with your sales representative about other block and u-bolt op-
tions.
This suspension system was developed using a 35 x 12.5 tire with 20 x 9 wheel and a offset of 12mm to +18mm.
*Note* if wider tires are used, offset wheels will be required and trimming may be required.
NOTICE TO DEALER AND VEHICLE OWNER
Any vehicle equipped with any Rough Country product should have a Warning to Driver decal installed on the inside of the
windshield or on the vehicles dash. The decal should act as a constant reminder for whoever is operating the vehicle.
922902000
2014 4WD GM 1500 7” KIT
Tools Needed:
Floor Jack /Jack Stands
8mm Allen Socket
10mm socket /wrench
11mm socket /wrench
13 mm socket/wrench
15mm socket / wrench
17mm socket/wrench
18mm socket /wrench
21mm socket /wrench
22mm socket /wrench
24mm socket /wrench
19mm socket /wrench
35mm socket
1/2 socket/wrench
9/16 socket /wrench
Torque Specs:
Size Grade 5 Grade 8
5/16 15 ft/lbs 20 ft/lbs
3/8 30 ft/lbs 35 ft/lbs
7/16 45 ft/lbs 60 ft/lbs
1/2 65 ft/lbs 90 ft/lbs
9/16 95 ft/lbs 130 ft/lbs
5/8 135 ft/lbs 175 ft/lbs
3/4 185 ft/lbs 280 ft/lbs
Class 8.8 Class 10.9
6MM 5 ft/lbs 9 ft/lbs
8MM 18ft/lbs 23 ft/lbs
10MM 32ft/lbs 45ft/lbs
12MM 55ft/lbs 75ft/lbs
14MM 85ft/lbs 120ft/lbs
16MM 130ft/lbs 165ft/lbs
18MM 170ft/lbs 240ft/lbs
#30 Torx bit
Reciprocating Saw
Drill
9/16 Drill Bit
3 Hole Saw
Hand Grinder
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Summary of Contents

Page 1 - 2014 4WD GM 1500 7” KIT

Thank you for choosing Rough Country for your suspension needs. Rough Country recommends a certified technician install this system. In addition to t

Page 2 - KIT CONTENT

33. Install the front cross-member using the supplied 5/8” x 5.0” bolts, washers, nut. Bolt must be install from back to front. See Photo 30. 34. Inst

Page 3 - Box Kit

37. Install diff using new supplied 12mm x 45mm bolts and nuts. Be sure not to hit or push diff into rack and pinion. Use new bolts and nut on driver

Page 4 - Kit Bags

42.Install CV axle using stock hardware and a 15mm socket to tighten. 43.Install brake line bracket using the supplied 3/8” x 1” bolts, washers, and

Page 5

REAR INSTALLATION 1. Chock the front tires. 2. Before jacking up the rear of the vehicle. Remove the stock brake line bracket using a 13mm wrench,

Page 6

12. Install shock absorbers #658727 in the factory location tighten using a 21mm wrench. See Photo 6. 13. Using WD-40 lubricate the ABS wire and slid

Page 12

Thank you for choosing Rough Country for your suspension needs. KIT CONTENT Rear Block Dr. upper Control arm Drop Strut spacers Pass. Upper control a

Page 13

Thank you for choosing Rough Country for all of your suspension needs.

Page 14

Box Kit 1290Box1 Front Cross Member-1 Rear Cross Member-1 12090Bag1-1 1290Box2 Upper Control Arm Drop Driver-1 Upper Control Arm Drop Pa

Page 15

Kit Bags 1290Bag1 5/8” x 5” Bolts-2 5/8” Washers-8 5/8” Nylock Nuts-4 5/8” x 5.5” Bolts-2 1291Bag2 2014 GM Steering Extension-1 1291Bag3

Page 16

FRONT INSTALLATION 1. Park the vehicle on a level surface and chock the rear wheels. Raise the hood and disconnect the battery using a 10mm socket.

Page 17

10. Remove the upper ball joint using a 18mm socket and separate using a hammer and striking the knuckle on the side as shown in Photo 6. 11. Remove t

Page 18

16. Remove the lower control arm using a 18mm wrench and a 24mm socket. See Photo 12. 17. Make sure the steering wheel is straight, mark the intermedi

Page 19

22. Support diff. Using a 18mm socket and 21mm socket remove the bolts from diff. lower diff from truck. See Photo 18. 23. Mark the front and rear sid

Page 20

28. Remove the driver side front stock diff bracket bolt using a 18mm socket and wrench. See Photo 24. 29. Install the 3/4 hiem joint into the steerin

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