Rough-country 682S User Manual Page 4

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FRONT INSTALLATION INSTRUCTIONS
1. Prior to installing this kit, with the vehicle on the ground, measure the heights of your vehicle. This measurement can
be recorded from the center of the wheel straight up to the top of the inner fender lip. Record the measurements.
LF:__________ ,RF:___________,
LR:__________, RR:___________
2. Place vehicle in park and chock the rear wheels. Raise the front of the vehicle with a jack and secure a jack stand
beneath each frame rail behind the front control arms. Ease the frame down onto the stands.
3. Remove the front tires/wheels
, using a 19mm deep well socket.
4. Using a 21mm socket, remove bolt securing the front track bar to the axle. See Photo 1. Retain stock hardware.
5. Using a 18mm socket and wrench remove the bottom sway bar bolts. Using a 21mm socket and 21mm wrench, re-
move the top of the sway bar link. Retain hardware for later use. See PHOTO 2.
6. Remove the lower shock bolt using a 18mm socket and
wrench. Using a 14mm wrench unbolt the top of the shock
and remove. See PHOTO 3. Retain stock hardware.
7. Using a 21mm socket and wrench loosen the upper and
lower control arm bolts at the axle and frame, but do not
remove.
8. On some models it will be necessary to remove the brake
line bracket from the frame to allow the coils to be removed.
Using a 10MM socket, remove the brake line bracket from
the stock location.
9. Push down on the axle to allow room for the coils to be re-
moved. Remove stock coil springs. Retain coil isolators.
10. Using a 21mm wrench, remove the bolts that secure the
lower link arms to the axle. The OE lower control mounts
are perforated from the factory. The perforated sections
must be removed to accept the new cam bolts supplied in the kit. The perforated sections can be removed with a
rotary grinding tool or a chisel. See PHOTO 4.
11. After the perforated sections have been removed, install the cam bolts. The cam bolts should be installed from the
outside. Snug, but do not tighten at this time. See PHOTO 5.
PHOTO 3
PHOTO 4
PHOTO 5
PHOTO 2 PHOTO 1
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