Rough-country 633XN2 User Manual download pdf

84-01 4.5” XJ CHEROKEE LIFT KIT

Thank you for choosing Rough Country for your suspension needs.

Rough Country recommends a certified technician installs this system. In addition to these instructions, professional

knowledge of disassemble/reassembly procedures as well as post installation checks must be known. Attempts to install

this system without this knowledge and expertise may jeopardize the integrity and/or operating safety of the vehicle.

Please read all the instructions before beginning the installation. Check the kit hardware against the parts list. Be sure

you have all the needed parts and understand where they go. Also please review the tools needed and make sure you

are confident about undertaking this installation. If you have any questions about the installation of this kit, call Rough

Country at 800-222-7023.

PRODUCT USE INFORMATION

As a general rule, the taller a vehicle is the easier it will roll. We strongly recommend, because of rollover possibility, that

the vehicle be equipped with a functional roll-bar and cage system. Seat belts and shoulder

harnesses should be worn at all times. Avoid situations where a side rollover may occur.

Braking performance and capabilities are decreased when significantly larger/heaver tires and wheels are used. Take

this into consideration while driving. Also, speedometer recalibration is necessary when larger tires are installed.

Do not add, alter, or fabricate any factory or after-market parts which increase vehicle height over the intended height of

the Rough Country product purchased. Mixing component brands, lifts, voids all warranties. Rough Country makes no

claims regarding lifting devices and excludes any and all implied claims. We will not be responsible for any product that

is altered.

This kit features Rough Country’s adjustable joint design. Adjustable end tool is included in kit.

Assemble the joints per the separate instruction sheet Part # 92RCJ120 provided

The 6.5” suspension system was developed for 33x11.50x15 tire on 15 x 8 after market wheel with 3.75” of back spac-

ing. This tire size may require the installation of aftermarket flares and due to variation in vehicles when manufactured

and the numerous options available, the amount of actual lift gained by this lift kit will vary. On models outfitted with ex-

tra bolt-on equipment and accessories, Rough Country offers new coil spring isolator pads made from polyurethane to

boost ride height 3/4".

NOTICE TO DEALER AND VECHICLE OWNER

Any vehicle equipped with any Rough country product must have the “Warning to Driver” decal installed on the sun visor

or dash. The decal is to act as a constant reminder for whoever is operating the vehicle of its unique handling character-

istics. INSTALLING DEALER—It is your responsibility to install the warning decal and to forward these installation in-

structions on too the vehicle owner for review and to be kept in the vehicle for its service life.

Please verify before installation rear axle tube diameter is 2 ¾” or 3”. Both sets are included with this kit to accommodate

rear axle options of the vehicle.

921633XN200

Spring Compressor

Silicone Spray

Drill Motor

Drill Assortment (1/8” to 1/2")

Torque Wrench

Hammer

½” Drive Ratchet and Sockets

Combination Wrenches

Allen Wrenches

Torx Key Socket

Tape Measure

File

Large “C” Clamps and/or Bench Vise

Hydraulic Floor Jacks

Heavy Duty Jack Stands

Wheel Chocks (Wooden Blocks)

Grease or Anti Seize Compound

TOOLS NEEDED:

If question exist we will be happy to answer any questions concerning the design, function, and correct use of our prod-

ucts. Please call us at 800-222-7023. The required installation time for this kit is 6-8 hours.

1 2 3 4 5 6 7 8

Adj Track Bar 8
Stabilizer 8

Summary of Contents

Page 1

84-01 4.5” XJ CHEROKEE LIFT KIT Thank you for choosing Rough Country for your suspension needs. Rough Country recommends a certified technician in

Page 2

KIT CONTENT Rear Leaf Springs—2 Frt Coil Springs—2 Frt Adj Track Bar Transfer Case Spacers Sway Bar Disconnects 2 Upper Adj Control Arms (2) Lwr

Page 3

PRE-INSTALLATION INSTRUCTIONS 1. Layout product and confirm that you have all needed products and know where they install. 2. Verify before instal

Page 4

11. Adjust new lower control arm to 16.5” from center to center and install using factory hardware. SEE PHOTO 5. 12. Remove the stock upper control

Page 5

FRONT SWAY BAR DISCONNECT INSTRUCTIONS 1. Install the upper sway bar mount on the top of front sway bar where the stock link was secured, using the

Page 6

REAR LIFT INSTALLATION 1. Remove rear factory shocks using a 13mm wrench on top and a 3/4” wrench on bottom and retain hardware. 2. Chock the fr

Page 7

TRANSFER CASE DROP INSTALLATION INSTRUCTIONS 1. Position the floor jack under the transfer case cross mem-ber and lightly apply pressure. 2. Loos

Page 8 - Stabilizer

Thank you for purchasing a Rough Country Suspension System. We have most of the additional accessories you need for your Cherokee. We have Rock Sli

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Rough-country 633XN2 User Manual

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