Rough-country 272N2 User Manual

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921272X00
99-06 CHEVY/GM 1500 4 & 6”NTD DROP LIFT KIT
Thank you for choosing Rough Country for all of your suspension needs.
Rough Country recommends a certified technician installs this system. In addition to these instructions, professional
knowledge of disassemble/reassembly procedures as well as post installation checks must be known. Attempts to install
this system without this knowledge and expertise may jeopardize the integrity and/or operating safety of the vehicle.
Please read all the instructions before beginning the installation. Check the kit hardware against the Kit Contents list on
next page. Be sure you have all the needed parts and understand where they go. Also please review the tools needed
list to be certain that you have the tools necessary to complete the installation.
PRODUCT USE INFORMATION
As a general rule, the taller a vehicle is the easier it will roll. We strongly recommend, because of rollover possibility, that
seat belts and shoulder harnesses should be worn at all times. Avoid situations where a side rollover may occur. Braking
performance and capabilities are decreased when significantly larger/heavier tires and wheels are used. Take this into
consideration while driving. Also, speedometer recalibration is necessary when larger tires are installed.
Do no add, alter, or fabricate any factory or after-market parts which increase vehicle height over the intended height of
the Rough Country product purchased. Mixing component brands, lifts, with this suspension lifts voids all warranties.
Rough Country makes no claims regarding lifting devices and excludes any and all implied claims. We will not be re-
sponsible for any product that is altered.
Due to differences in manufacturing, dimension and inflated measurements, tire and wheel combinations should be test
fit prior to installation. For the 4” application we recommend a wheel not to exceed 9” in width with 4.5 “ of backspacing..
Additionally a quality tire of radial design is recommended, not exceeding 33” tall and 12.5” wide. For the 6” application
we recommend a wheel not to exceed 9” in width with 4.5 “ of backspacing.. Additionally a quality tire of radial design is
recommended, not exceeding 35” tall and 12.5” wide. Please note that use of a 35” x 12.5” tire may require modification
to the front valance. If this vehicle was equipped from the factory with 17” wheels and if purchasing new wheels, the
wheel size must not be below 17” but can be larger than 17” due to the vehicle being equipped with larger calipers /rotor.
NOTICE TO DEALER AND VEHICLE OWNER
Any vehicle equipped with any Rough country product must have the “Warning to Driver” decal installed on the sun visor
or dash. The decal is to act as a constant reminder for whoever is operating the vehicle of its unique handling character-
istics. INSTALLING DEALER—It is your responsibility to install the warning decal and to forward these installation in-
structions on too the vehicle owner for review and to be
kept in the vehicle for its service life.
We hope installing your Rough Country lift kit is a
positive experience. Please note that variations in
construction and assembly in the vehicle manufac-
turing process will virtually ensure that some parts
may seem difficult to install. Additionally, the current
trend in manufacturing of vehicles results in a frame
that is highly flexible and may shift slightly on disas-
sembly prior to installation. The use of pry bars and
tapered punches for alignment is considered normal
and usually does not indicate a faulty product. How-
ever, if you are uncertain about some aspect of the
installation process, please feel free to call our tech
support department at 800-222-7023. We do not rec-
ommend that you modify the Rough Country parts in
any way as this will void any warranty expressed or
implied.
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Summary of Contents

Page 1

921272X00 99-06 CHEVY/GM 1500 4 & 6”NTD DROP LIFT KIT Thank you for choosing Rough Country for all of your suspension needs. Rough Country recomm

Page 2 - KIT CONTENTS ON NEXT PAGE

REAR INSTALLATION 1. Chock the front wheels and jack up the rear of the vehicle. Support the vehicle with jack stands. Remove the tires/wheels usin

Page 3

LOWER ARM TEMPLATE (PLEASE CHECK TO MAKE SURE THE HOLE IS CENTERED PRIOR TO DRILLING) DRIVER SIDE PASS SIDE

Page 4

Thank you for choosing Rough Country for all of your suspension needs. POST INSTALLATION INSTRUCTIONS 1. Check all fasteners for proper torque. Che

Page 5

KIT CONTENTS Rear Cross Member Front Shocks (2) Pass Diff Brkt CV Spacer (2) Dr. Diff Brkt Driver Side Knuckle Skid Plate Sway Bar Link (2) Front C

Page 6 - Completely

Kit Contents: 1272X Box5-6” Kit OR 1258Box3- 4” kit Rear Cross Member Dr Torsion Bar Bracket Pass Torsion Bar Bracket NTD Sleeves 1272 Box2

Page 7

FRONT INSTALLATION 1. Place the truck on a clean level surface and set the parking brake. Chock the rear wheels and using a floor jack raise the f

Page 8

8. Using a 18mm wrench for the upper ball joint and a 24 mm deep well socket for the lower, remove the ball joint nuts. Using a hammer hit the knuckl

Page 9

16. Remove the lower differential bolt on the drivers side using a 21mm wrench. Jack up the differential to allow for the trimming of the drivers sid

Page 10

23. Install the rear cross-member as shown in Photo 19 with supplied 5/8” X 5 1/2” bolts, washers and nuts. Install the bolts from the front to the ba

Page 11

Photo 23 28. Install the differential bracket in the mounting tab on the back side of the front cross member and install the skid plate as shown using

Page 12

35. Install the tie rod end in the knuckle with the stock hardware and using a 19mm wrench. Tighten to 50 ft.-lbs. 36. Install the supplied sway bar

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