Rough-country 9219 User Manual download pdf

2003-UP 2500/3500 Dodge 2” Fr Coils

Thank you for choosing Rough Country Suspension for your Off Road needs.

Rough Country recommends a certified technician installs this system. In addition to these instructions, professional

knowledge of disassemble/reassembly procedures as well as post installation checks must be known. Attempts to

install this system without this knowledge and expertise may jeopardize the integrity and/or operating safety of the ve-

hicle.

Please read all the instructions before beginning the installation. Check the kit hardware against the kit contents

list on the last page. Be sure you have all the needed parts and understand where they go.

Notice to Dealer and Vehicle Owner

Any vehicle equipped with any Rough country product must have the “Warning to Driver” decal installed on the sun

visor or dash. The decal is to act as a constant reminder for whoever is operating the vehicle of its unique handling

characteristics. INSTALLING DEALER—It is your responsibility to install the warning decal and to forward

these installation instructions to the vehicle owner for review and to be kept in the vehicle for its service life.

91921900

FRONT SUSPENSION INSTALLATION

1. Secure and block the rear tires of the vehicle on a level concrete or asphalt surface

2. Open the hood and remove the shock nuts, retaining washers and rubber bushings from both upper shock mounts

located inside the engine compartment. The shocks will be removed when the coils are removed.

3. Raise the front of the vehicle and support the frame with jack stands. Remove the front wheels and tires and set

aside. Position a hydraulic jack under the front axle and raise the jack until the front suspension begins to com-

press

4. On both sides of the vehicle, scribe alignment marks on the adjustment cam and axle bracket at the lower link to

axle attachment point for later reference. See Photo 1.

5. Unbolt the brake line brackets from the control arm mount on the axle using a 13mm wrench to ensure brake line

free play during the suspension system installation.

6. Remove the stock front upper sway bar links from the sway bar as shown in Photo 2 using a 15mm wrench to

allow the axle to be lowered for coil spring removal and installation.

Photo 1

Photo 2

1 2

Page 1

2003-UP 2500/3500 Dodge 2” Fr Coils Thank you for choosing Rough Country Suspension for your Off Road needs. Rough Country recommends a certified te

Page 2

POST INSTALLATION INSTRUCTIONS Check all fasteners for proper torque. Check to ensure there is adequate clearance between all rotating, mobile, fixed

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Rough-country 9219 User Manual